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Production

Plant is designed according to most advanced European technology with the process equipment supplied from leading manufacturers of Germany and other European countries, which ensures high quality of the output, safety and efficiency of operation. Latest innovations have been investigated with the involvement of leading consultants and experts in the field of cement industry from different countries.

As a result of engineering and design work the cost-effectiveness of the plant was confirmed. Extensive scientific-research, necessary topographical surveys, calculation of resource materials have been carried out and technical concept of the plant, as well as financial and economic plan were developed. The capacity of plant is 5 thousand ton clinker per day and 2 million ton cement per year.

The plant’s main process equipment is supplied by the leading manufacturers of Germany, France and the Netherlands. On the production line crusher – HAZEMAG (Germany), vertical roller mill – Gebr. Pfeiffer SE (Germany), burner – Pillard (France) and cooler – Claudius Peters Ltd. (Germany) have been installed. MV motor & starters are supplied by Siemens, packer by Haver & Boecker (Germany) аnd X-ray analyzer by Phillips (the Netherlands).

These cutting-edge technologies and equipment ensures high quality of the output, efficiency of operation, while preserving most stringent European environmental standards.

Application of noise reducers and dust filters along the whole plant line as well as special technologies and equipment for environmental protection ensure compliance with the strict environmental standards. The plant operates the modern “dry process” technology.

The main advantage of this latest technology in cement production is the possibility to achieve higher quality of products. Besides that in comparison with the “wet process” there is no need of using big amount of water during the grinding of raw materials and specific fuel consumption is reduced approximately by a factor of two.

For the first time in the region the “by pass” system ensuring a higher quality of cement will be applied. Application of new technologies will ensure the operation of the plant in accordance with the highest European and international environmental standards.

The entire production line is equipped with modern dust filters and air quality is continuously monitored by the optical measuring instruments installed in all sources of dust according to the strictest standards. Constant monitoring of air emissions from the kiln and raw mill is carried out.

The entire process is controlled from the center by means of cameras installed at key production points. Application of silencers along the entire production line and provision of covers for all lighting fixtures prevent such impacts as sound and light.

Production of cement was launched in September 2013 and at present the following grades of cement are produced: CEM II/A-P 32,5R, CEM II/B-L 32.5R, CEM II/A-P42,5 R, CEM II / A-P 42.5N and CEM I/A-P 25.5N. It is expected to increase the range of grades and achieve full production capacity in the future.


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